Mercedes-Benz: The Pioneer in Automobile Safety

Sindelfingen plant, production: measurement technology in body construction, 1967. The deformability of the impact absorber between steering wheel and steering column tube is measured in numerous tests. The impact absorber – a new element of Mercedes-Benz safety – has been standard equipment on all Mercedes-Benz passenger cars since August 1967. In the test, the dummy on the sled impacts against the steering wheel. In the process, the 90-millimetre-long impact absorber collapses to around half its length and absorbs a large proportion of the resulting kinetic energy.

Compressed-air catapult, Untertürkheim plant, 1971. This test device simulates the impact of the driver against the steering wheel. The purpose of the set-up is to test the impact absorber, steering and telescopic gearshift tube of the steering column gearshift.

Compressed-air catapult, Untertürkheim plant, 1971. This test device simulates the impact of the driver against the steering wheel. The purpose of the set-up is to test the impact absorber, steering and telescopic gearshift tube of the steering column gearshift.

Crash test for the rigidity of the passenger compartment. Such safety tests have been conducted since 1959 at the Mercedes-Benz testing facility in Sindelfingen. The photo shows a frontal-impact test with a Mercedes-Benz 220 S (manufactured from 1956 until 1959, W 180). Result of the test, for which the doors were removed: the safety cell withstands the impact; the unbelted driver is thrown against the steering wheel, the impact absorber of which reduces the force of the impact. As the seat slides forward and the rear bench comes loose in the impact, the respective anchor points are reinforced.

Sectional drawing of the Mercedes-Benz safety steering system, introduced in 1967, with impact plate in the steering wheel and deformable impact absorber; steering column and gearshift tube telescope into each other in the event of an impact.

Patent specification No. 1 229 860 "Safety steering wheel", patent applied for in November 1960. The safety steering system with impact absorber and telescopic steering column went into series production in August 1967.

An important step on a long journey: from August 1967, all Mercedes-Benz passenger cars were equipped as standard with a new safety steering system including impact absorber. These were two of numerous key modules of the Stuttgart-based brand in the holistic development of vehicle safety. This included details such as the conical-pin safety door lock, which was patented in 1949, and the retractable Mercedes star from 1957 as well as fundamental concepts, such as the safety body with crumple zones (1959), anti-lock braking system ABS (1978), airbag (1981) and Electronic Stability Program ESP® (1995). Setting safety standards – this was a special concern of the inventor of the automobile. Today, Mercedes-Benz continues to advance its vision of accident-free and autonomous driving with the integrated Intelligent Drive concept, which also includes solutions for connected, autonomous, shared and electrified driving.

The quest for increased safety for driver, passengers and all other road users was a key theme in the brand history of Mercedes-Benz. This vision has always been realized in an ongoing process of safety development. The result was a host of innovations that set standards for the entire automotive industry.

With the goal of vehicle safety becoming ever more complex, since the 1960s engineers and researchers have made a distinction between active safety (driving safety, physiological safety and operational safety) and passive safety (interior and exterior safety). Today, the focus is on holistic solutions for integrated vehicle safety that combine various systems. With Intelligent Drive, Mercedes-Benz offers its customers assistance and safety systems that guarantee maximum safety, comfort and driver stress reduction.

Safety development for every era

A key element in the long history of safety development at Mercedes-Benz is the safety steering system with telescopic steering column and impact absorber. It was introduced as standard 50 years ago – in August 1967 – for all Mercedes-Benz passenger cars. It comprises two innovative components that reduce the specific risks to the driver in the event of a collision: in the event of a frontal collision, the telescopic steering column, consisting of several parts, collapses so that it does not penetrate into the interior of the vehicle. The additional impact absorber in the centre of the steering wheel is designed to absorb and reduce the kinetic energy when the driver is thrown against it in a crash. Its development dates back to a first patent granted in 1954.

The advantages of the safety steering system were apparent at first glance in 1967. But what exactly is vehicle safety in all its facets? Each era in the history of the automobile has answered this question in its own way – and has placed corresponding demands on the manufacturer. Before the Second World War and in the early post-war years, for example, the main focus of the purchasers of Mercedes-Benz passenger cars was on ride comfort and high rigidity. For, so people considered at the time, a vehicle of maximum possible robustness was most likely to protect its occupants in an accident.

Yet the engineers and researchers at Mercedes-Benz were already thinking much further ahead. This is because, from as early as the late 1940s, they developed targeted solutions for vehicle safety – an ever more important goal in their work. Today's excellent standard of safety at Mercedes-Benz – and therefore a key pillar of the brand – is the result of an ongoing process involving a long series of innovations. Hence, the safety steering system did not stand in isolation in the summer of 1967. Instead, it was the product of an era in which the company's in-house safety research brought a host of important developments to maturity and introduced them into the production of Mercedes-Benz passenger cars.

The journey to vehicle safety

It was as early as 1959 that the safety body with rigid passenger cell and crumple zones made its debut in Mercedes-Benz "fintail" saloons (W 111). The father of this pioneering design was the Mercedes-Benz engineer Béla Barényi, who applied for a patent on the system in 1951. Barényi was hired in 1939 at the recommendation of the then head of experimental body development, Karl Wilfert. There, he was given the task of developing new vehicle concepts.

Barényi worked for Mercedes-Benz until 1974 and patented over 2500 of his inventions in that period. Many of them became the basis for pioneering solutions in automotive safety for the entire industry. In the 1950s, however, vehicle safety experts were also at work on minor, yet refined details that were to become the hallmark of Mercedes-Benz passenger cars.

Retractable Mercedes star

An example is the retractable Mercedes star, which made its debut 60 years ago in the summer of 1957. Although the underlying technology is relatively simple, it represents an important safety factor for pedestrians in the event of an accident. Thus, the trademark star, which has its origins in the classic radiator mascot, can still be used to this day – despite the ban on fixed radiator mascots in Germany, which was imposed in April 1959.

A June 1957 communication from the then Daimler-Benz AG to its branches and agencies stated the following about this innovation: "We are able to inform you that a 'retractable' Mercedes star has been developed for our vehicles [...]. The star is held under tension by a strong spiral spring in a ball bed of the now entirely flat holder and retracts when subjected to strong pressure. This innovation, which will be introduced before the end of June, reduces the risk of injury in an accident."

Safety with the star: this still applies to the history of innovation by the Stuttgart brand. Alongside the solutions already mentioned, further highlights in the 1950s and 1960s included the following innovations:

• 1954: Single-joint swing axle with thrust arms in the 220 model (W 180)
• 1957: Optionally available lap belts
• 1958: Application for patent on wedge-pin door lock with double detent
• 1961: Disc brakes at the front on the 220 SE Coupé (W 111) and on all four wheels on the 300 SE (W 112) and 300 SL Roadster (W 198)
• 1961: Anchor points for front seat belts in all Mercedes-Benz passenger cars and diagonal shoulder belts as an optional extra
• 1963: Dual-circuit braking system as standard on all Mercedes-Benz passenger car models

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